The process of extrusion has numerous types, and one of them is often called plastic extrusion. In this process, raw plastic is used and transformed to create several items like rods, seals, plastic tubing, adhesive tape and plastic sheets by using tools like plastic extruders.
Some of the most commonly used plastic items in plastic extrusion are nylon, polycarbonate, acetal, polyethylene, ABS or acrylonitrile butadiene styrene & acrylic.
What are the types of plastic extrusion?
1. Blown film extrusion
This method is used when you want to manufacture plastic films to create shopping bags and objects like that. It is generally similar to an ordinary extrusion except for the die. In this process, the die used is like an upright cylinder that has a circular opening that can be as small as a couple of centimeters in diameter to as big as minimum three meters. One advantage of this technique is the quality variations it can offer.
2. Sheet or film extrusion
In this process, the materials are cooled by pulling them through a series of cooling rolls. They are also able to achieve the desired surface texture and sheet thickness via this process. A process that follows this certain extrusion technique is referred to as thermoforming, in which a sheet is open to heat until it turns into soft plastic so that you can mold it into any shape. But, if you are going to use vacuum when doing this, the method is often called vacuum forming.
3. Tubing extrusion
In this process, plastic extruders are used to create tubes like medical tubing and drinking straws. It is also like ordinary extrusion except for the die. In this case, a mandrel or pin is used to extrude hollow sections. You can use one or several die depending on the number of lumens or holes required.
4. Compound extrusion
This process uses one or a combination of many polymers to make plastic compounds. You might use powder, liquid or pellets as feeds for injection molding and extrusion. Machinery are extremely helpful if you decide to use this process. You may get those small laboratory machines or those huge extruders found in large industries.
Those are just 4 of the numerous extrusion processes known nowadays. They have evolved and improved over time. Each of them has its own advantages and disadvantages over the others. Each also requires different kinds of tools.
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